Do you want to design a Printed Circuit Board (PCB)? You have many options to select from, and one of those options is to decide on the type of PCB that you want to design.
Interestingly, there are now multiple options that you can always rely on to select an ideal design for your circuit boards.
As hardware development continues to take new dimensions, different PCB design models are also developed and integrated into the development of relevant hardware. The Turnkey PCB Assembly is one of the innovative designs that aid in PCB development.
In this article, we present to you all you need to know about PCB turnkey solutions. You will learn everything you always wanted to know, ranging from turnkey PCB meaning to the applicable cases and how to select the best hands for the job.
What Is Turnkey PCB?
The first thing you must understand is the meaning of turnkey PCB. Having an in-depth knowledge of this makes it easier for you to comprehend every other aspect of turnkey PCB assembly.
So, what does turnkey mean in PCB manufacturing? The meaning is simple and it has to do with the options you have to select from to manufacture Printed Circuit Boards (PCBs).
Turnkey assembly definition implies that one PCB manufacturer will handle every job you want for your PCB to be ready for use. This means that you don’t necessarily need to outsource different parts or components of the circuit board to be manufactured by different designers.
In essence, the major reason for hiring the services of a turnkey PCB assembly manufacturer is that it will spare you more time. For example, you would have to wait for the different turnaround times given by other manufacturers that are working on your circuit board. That means you wouldn’t have the complete board until all the manufacturers involved in the design must have completed their part of the production.
That isn’t the case with the turnkey PCB assembly manufacturer procedures. And that is why many PCB consumers are always looking for printed circuit board assembly companies that will help them design their circuit boards in real-time and at affordable costs. We are sure you are looking for a similar service!
Advantages of Choosing a Turnkey PCB Assembly Manufacturer
We believe you have seen some reasons why it makes sense to use a single PCB manufacturer to produce all your Printed Circuit Boards (PCBs).
There are many other advantages and benefits that you tend to derive from using turnkey services. In this section, we will explore those options you have when it comes to turnkey PCB assembly manufacturing and why it is the best model you can trust for PCB production.
1. Shorter Production Time
The first major reason why you want to use turnkey PCB assembly service is because you want to get the job done within a few days or weeks. This is usually the case when you have many pending orders that are yet to be fulfilled. Or you want to deliver on time so you can attract more returning customers.
Whichever is the case, you can always be certain that PCB turnkey solutions will offer you the faster turnaround time you always wanted.
Now, there are many factors that tend to bolster the shorter production timeframes of Printed Circuit Boards (PCBs) that are designed in a turnkey basis.
The first factor is that the outsourcing of the circuit board design is definite. It is so because you wouldn’t need the services of other PCB manufacturers to get the job done because the turnkey PCB assembly manufacturer you hired can handle all aspects of the circuit board design.
Second, you and your team will have more time to attend to other important aspects that will bolster the production of the board. You are no longer in charge of the component sourcing neither are you spending more of your time to inspect the design.
Early Detection of Design Issues
Let’s face it squarely – there are higher chances that you will have to send back the circuit board for re-designs. That is because more errors tend to be on the board.
Because many manufacturers were working on different parts of the circuit board, it becomes obvious that one of the manufacturers might make a mistake that will “ruin” the entire design.
On the other hand, that isn’t the case when using turnkey manufacturing. The turnkey PCB manufacturer is more careful and will spot mistakes in time before they become errors.
What’s more? You wouldn’t need more hands for the job, and that means you will save up on costs.
The third reason why the production time is reduced is that the turnkey PCB assembly manufacturer will give you an estimate of what it will cost to get the job done.
That way, you can check your budget to see if it corresponds with what you already have. Most times, you will discover that you can actually leverage low volume PCB manufacturing to save costs while not compromising on quality.
2. Fewer Transportation Expenses
You can relate to this if you have outsourced your PCB design to different companies – you tend to pay more on transportation than you spend on the circuit board design.
Why is that so you may ask? The reason is simply that you will need to pay for the shipment or transportation of one finished part of the circuit board from the first manufacturer to the other manufacturer’s base. Hence, you will keep shipping the parts of the circuit board to and fro until the design is completed.
That is why PCB turnkey solutions are a better way to handle that. You no longer need to bother about how long it will take to ship one part of the board from one facility to another. You won’t also bother about the costs of the shipment. Instead, you are relieved that the turnkey PCB manufacturer will consolidate all those services and manufacturer the type of circuit board you want in real-time.
3. High Quality
Another remarkable benefit of using turnkey manufacturing for circuit boards is that the quality is higher than what is obtainable in traditional PCB manufacturing climes.
The reason for that is not unconnected to the fact that the Printed Circuit Board assembly company you are using has a team of professionals that are versed in different aspects of PCB design. There are those who are experts in coupling the parts, as well as those that can perfectly handle the prototyping, design and aftermarket services.
So, you can see that there is no limit to the professional turnkey prototyping and design you will need to have a functional Printed Circuit Board (PCB).
4. Turnkey PCB Assembly Saves Money
Do you want to design an outstanding and functional Printed Circuit Board (PCB) without breaking a bank?
As much as you have been made to believe that PCB manufacturing and assembly is costly, it is not always the case.
Instead, you stand a chance to enjoy more cost-savings when you hire the best turnkey PCB assembly manufacturer for the job. When you do that, the company will overly focus on delivering quality and faster turnaround time for your circuit board without having to charge you an arm and a leg.
From the in-house coupling and design to the limited transportation and faster component sourcing, you will save more money when using turnkey PCB assembly services.
5. Simplified Component Sourcing
The last but not the least of the benefits of hiring a turnkey PCB assembly company is that you wouldn’t have to bother much about component sourcing.
Ordinarily, you would be the one to source the components. And in some cases, you will only realize during the prototyping or testing phase that you bought the wrong component.
That can be avoided when you hire a turnkey PCB assembly manufacturer. The designer has a vast network of component suppliers that will readily the right components that are needed to scale your circuit board design.
Moreover, the team of circuit board design experts will definitely spot mistakes or errors on the components on time, thereby, saving you time and money.
Turnkey PCB Assembly Procedures
Different stages must be passed before you can manufacture your circuit board with a turnkey PCB manufacturer.
It is in following these stages that you will get the best results when designing your turnkey PCB.
So, what are the steps involved in the design of turnkey Printed Circuit Boards (PCBs)? We have explained them below so you can see what is involved in the production of such circuit boards.
There will be no turnkey PCB if there were no components or parts for the job. So, the first step is to source those components and parts that will make the job easier.
Note that you may still want to source the components all alone. But, for better productivity and to avoid hiccups, it is best you allow the PCB assembly and manufacturing company to handle that.
Now that the components for the turnkey PCB are ready, the next step is to design the circuit board.
The designer will rally the team of professionals to do that. In a few days or weeks (depending on the volume of your order), the design of the circuit board will be ready for testing.
Before the preliminary testing, the circuit board must be assembled. It is up to the team responsible for that to assemble and couple all the necessary parts of the board before the next stage can be implemented.
3. Testing the Board
The fourth step will be to test the circuit board to be sure that it meets the requirements for which it is manufactured.
Different PCB manufacturers have different testing methods but the outcome is usually the same, and that is to prove whether the circuit board is good or not.
Now, we are going into a complex aspect of PCB fabrication and assembly. Here, we are looking at the development of a prototype, which is a ‘’’look alike’’ or possible outcome of what the circuit board will look like after it is manufactured.
Because this is a crucial part of the turnkey PCB design, you want to be sure the board is okay before you can continue.
If the prototype of the turnkey PCB is exactly as what you want, you can then continue with finishing the design. Otherwise, the turnkey PCB manufacturer will need to start afresh to amend the parts that didn’t look so good when the circuit board was prototyped.
The finished turnkey PCB will then be shipped to you. Of course, you will need to foot the bills for the transportation or if you had an arrangement with the manufacturer before then; it will be shipped for free.
As much as the turnkey PCB design was great, you will not want to take it all to heart. You can continually ask the manufacturer for after-services to be certain that your turnkey PCB is working optimally.
Points to Note About the Turnkey PCB Assembly Manufacturer
Other important points you must note about the turnkey Printed Circuit Board (PCB) company that is handling your PCB designs are listed below:
- The company may ask you if you want to source for the components and will ask for your permission to that if you declined the former.
- The turnaround time for the turnkey PCB assembly services may vary depending on the volume. For example, low volume PCB manufacturing of 100 to 500 circuit boards may take a few days while that of 1,000 to 10,000 circuit boards may run into weeks.
Turnkey PCB manufacturing is a veritable way of designing and manufacturing any type of circuit board in real-time and at affordable costs.
Also, you need to hire the services of a professional printed circuit board assembly company as that guarantees speed, low-costs and optimum turnkey PCB design you ca